German yaawosarefosɔ WopwasANre ipahui saISasot

Nifa a wobɛpaw . spline gauge . . . . . . . . . Efisɛ gear profiles a ɛyɛ den no ho hia kɛse na ama wɔahwɛ ahu sɛ ɛyɛ pɛpɛɛpɛ, ɛyɛ den, na wodi so wɔ mfiridwuma mu dwumadie mu. Bere a gear ahorow no yɛ nea ɛyɛ nwonwa kɛse na ama wɔadi mfiridwuma mu ahwehwɛde ahorow a ɛkɔ akyiri ho dwuma no, ɛsɛ sɛ nnwinnade a wɔde susuw na wɔma ɛyɛ nokware no dannan. Saa akwankyerɛ yi hwehwɛ adum anan a ɛwɔ . spline gauge . . . . . . . . . Nneɛma a wɔpaw—wɔyɛ nhyehyɛe, nhyehyɛe, gyinapɛn ahorow, ne nea wɔde di dwuma—de boa wɔn a wɔyɛ ne akuw a wɔhwɛ ma nneɛma yɛ papa no ma wosi gyinae a ɛfata. Sɛ́ ɛyɛ kar mu nsɛm a wɔde fa kar mu, ahunmu nneɛma, anaasɛ mfiri a emu yɛ duru a wɔde yɛ nneɛma no, ntease a ɛma wotumi ka nneɛma yi bom a ɛnyɛ hwee . spline gauges . . . mu kɔ adwumayɛ mu adwumayɛ mu.

spline gage calibration: hwɛ a wɔhwɛ sɛ ɛyɛ pɛpɛɛpɛ wɔ susuw mu . 

spline gage a wɔde yɛ nhwehwɛmu . yɛ tweatibo a ɛma susudua no yɛ pɛpɛɛpɛ bere kɔ so. nea wɔayɛ no yiye sen biara mpo . spline gauge . . . . . . . . . Ebetumi ahwere pɛpɛɛpɛyɛ esiane nneɛma a asɛe, nneɛma a atwa yɛn ho ahyia, anaa nea wɔde di dwuma mpɛn pii nti. Calibration hwehwɛ sɛ wɔde gauge no toto master standard bi ho de hu deviations na wɔyɛ nsakrae wɔ ne nsusuwii mu sɛnea ɛfata. Wɔ gear profiles a ɛyɛ den ho no, ɛsɛ sɛ saa adeyɛ yi bu akontaa ma nuanced parameters te sɛ pressure angle, tooth thickness, ne root clearance.

Ɛsɛ sɛ wɔn a wɔyɛ nneɛma a ɛdɔɔso no di kan de nneɛma a wɔde yɛ nneɛma a ɛyɛ adwuma a ɛma bere a wɔde yɛ adwuma no so tew no di kan. Saa nhyehyɛe ahorow yi de laser scanner anaa coordinate susuw mfiri (CMM) di dwuma de gye tom . spline gauge . . . . . . . . . Geometry a ɛwɔ micron-level pɛpɛɛpɛ. Bio nso, ɛsɛ sɛ calibration frequency ne production cycles hyia—sɛ nhwɛso no, gauges a wɔde di dwuma wɔ 24/7 kar nhyiam nhama mu no betumi ahwehwɛ sɛ wɔhwɛ mu dapɛn biara, bere a nea ɛwɔ ahunmu a wɔde di dwuma a ɛba fam no betumi adi ɔsram biara nhyehyɛe akyi.

Nneɛma atitiriw a ɛsɛ sɛ wosusuw ho ma . spline gage a wɔde yɛ nhwehwɛmu . fa ka ho:

Traceability to International Standards (sɛ nhwɛso no, ISO/IEC 17025).

Nneɛma a atwa yɛn ho ahyia ho nhyehyɛe (ɔhyew, ɔhyew) a wɔde besiw ɔhyew ntrɛwmu mfomso ano.

Nwoma a wɔde kyerɛw nsɛm a wɔde di dwuma wɔ akontaabu mu.

Ɛdenam nneyɛe a emu yɛ den a wɔde susuw nneɛma ho a wɔde bɛka abom so no, wɔn a wɔyɛ no hwɛ hu sɛ . spline gauges . . . kɔ so yɛ nea wotumi de ho to so wɔ susudua ɔpepem pii mu.

Spline Gauge Design: Nnwinnade a wɔde yɛ ntade a ɛyɛ den a wɔde yɛ nneɛma a ɛyɛ den . 

Sɛnea A bi yɛ adwuma yiye . spline gauge . . . . . . . . . gyina ne nsusuwii so, titiriw bere a woresusuw gear ahorow a ɛwɔ sẽ a ɛnyɛ nea wɔahyɛ da ayɛ, helical angles, anaasɛ asymmetric profiles no. Amaneɛ Spline gauge nhyehyɛe . Fi ase de nhwehwɛmu a ɛkɔ akyiri a ɛfa gear no dwumadi ahwehwɛde ahorow ho, te sɛ adesoa tumi, ahoɔhare a ɛkyinkyini, ne mating component tolerances.

Wɔ geometries a ɛyɛ den ho no, wɔn a wɔyɛ no taa paw gauge ahorow a ɛkɔ so anaasɛ nea wɔabom ayɛ. Nneɛma a wɔde kyerɛ nneɛma a ɛkɔ so no de susudua ahorow pii ka ho ma ɛyɛ adwinnade biako, na ɛtew bere a wɔde hwɛ nneɛma so ma nneɛma a wɔyɛ no kɛse no so. Saa bere yi nyinaa, composite gauges no ma “kɔ” ne “no-go” anohyeto ahorow a ɛwɔ spline mu no yɛ nokware bere koro mu, na ɛhwɛ hu sɛ gears no hyia pɛpɛɛpɛ wɔ wɔn nhyiam ahorow no mu.

Nneɛma a wɔpaw no yɛ ade foforo a ɛho hia wɔ . Spline gauge nhyehyɛe .. Adwinnade dade a wɔde afra te sɛ D2 anaa M2 ma ɛyɛ nea ɛko tia, bere a carbide ahorow no di mu wɔ mmeae a ɛhɔ yɛ hyew kɛse. Ayaresa a ɛwɔ soro, te sɛ nitriding anaa titanium a wɔde kata so no ma nkwa nna a ɛyɛ adwuma no trɛw bio.

Nsɛm a wɔayɛ ho nhwehwɛmu: turbine gear yɛfo no hwehwɛ sɛ . spline gauge . . . . . . . . . sɛ wobɛhwɛ helical splines a ɛwɔ 45-degree twist angle. Ɛnam sɛ wɔne mfiridwumayɛfoɔ yɛɛ adwuma de yɛɛ gauge no lead angle ne tooth contact ratio no yie nti, nhyehyɛɛ a ɛtwa toɔ no maa nhwehwɛmu mfomsoɔ so tew 22% na ɛmaa throughput no yɛɛ ntɛmntɛm 15%.

Spline gauge gyinapɛn: mmara sodi ne nnwuma mu nsusuwii . 

a wodi so . Spline gauge gyinapɛn ahorow . yɛ nea wontumi nsusuw ho wɔ nnwuma a wɔahyɛ ho mmara te sɛ kar, ahobammɔ, ne nnuruyɛ mu mfiri mu. Gyinapɛn te sɛ ANSI B92.1, DIN 5480, ne ISO 4156 kyerɛkyerɛ tolerances, surface finish ahwehwɛde, ne nhwehwɛmu akwan a wɔfa so yɛ splined components. Saa akwankyerɛ ahorow yi hwɛ hu sɛ gear ahorow ne wɔn aware no bɛyɛ adwuma abom, na ɛtew asiane a ɛwɔ nhyiam no mu huammɔdi mu no so.

Bere a worepaw A . spline gauge . . . . . . . . ., ɛsɛ sɛ wɔn a wɔyɛ no hwɛ sɛ adwinnade no ne gyinapɛn a ɛfa ho no hyia .:

Tolerance grades (sɛ nhwɛso no, Class 4 ma Aerospace vs. Class 5 ma mfiri a wɔde di dwuma wɔ ɔkwan a ɛkɔ akyiri so).

Nsusuwii nnyinasosɛm (sɛ nhwɛso no, pin diameter akontaabu ma involute splines).

Amanneɛbɔ nhyehyeɛ (sɛ nhwɛsoɔ, ASME Y14.5 ma geometric nsusuiɛ).

Wɔn a wɔde nneɛma ma wɔ wiase nyinaa no taa de ma . spline gauges . . . Wɔadi kan agye atom wɔ gyinapɛn ahorow pii ho, na ɛma mmara a wodi so no yɛ mmerɛw ma aman pii dwumadi ahorow. Nhwehwɛmu a wɔyɛ no daa ne adansedi nkrataa a ɛto so abiɛsa no ma wɔbata ho bio, na ɛma wonya ahotoso wɔ nneɛma a wɔde ma a ɛho ka yɛ den mu.

 Nsɛm a wɔka kyerɛ . fa ho spline gauge .s

Mpɛn ahe na ɛsɛ sɛ spline ga .uGE calibration no yɛ nea wɔyɛ? 

Calibration frequency gyina sɛnea wɔde di dwuma no mu den ne nneɛma a atwa yɛn ho ahyia tebea so. Sɛ wopɛ sɛ wɔyɛ no kɛse a, fa 500–1,000 biara anaa bosome abiɛsa biara, biara, nea edi kan no. Bere nyinaa di akwankyerɛ a wɔde ama wɔ ISO 17025 anaa wo mu quality manual no akyi.

Nneɛma bɛn na ɛwɔ spline gauge design ma helical gears so nkɛntɛnso? 

Helical gears hwehwɛ gauges a ɛwɔ lead angles a ɛne no hyia ne adjusted tooth spacing na ama wɔabu helix twist no ho akontaa. Nneɛma a ɛyɛ den ne ne soro a wɔde wie nso ho hia kɛse na ama wɔasiw deflection ano bere a wɔresusuw no.

Spline gauge gyinapɛn bɛn na ɛfa kar a wɔde fa nnipa ho? 

Wɔde ANSI B92.1 di dwuma kɛse wɔ Amerika Atifi fam, bere a DIN 5480 abu so wɔ Europa. Wiase nyinaa adwumayɛfo pii yɛ gauges a wɔde bedi gyinapɛn abien no nyinaa so de ayɛ nsakrae.

So spline gauge biako betumi ahwɛ gear akɛse pii? 

Dabi. biara . spline gauge . . . . . . . . . no yɛ nea wɔayɛ no sɛnea ne kɛse pɔtee te sɛ ne kɛse, ne bɔn, ne ne sẽ dodow. Sɛ wode gauges a ɛne ne ho nhyia di dwuma a, ɛde asiane ba susuw nneɛma a ɛnteɛ ho.

Ɔkwan bɛn so na nneɛma a atwa yɛn ho ahyia no ka spline gauge adwumayɛ? 

Ɔhyew mu nsakrae ma ɔhyew ntrɛwmu ba, na ɛsakra gauge nsusuwii. Bere nyinaa fa gauges sie na fa di dwuma wɔ mmeae a wɔhwɛ so (20°C ±1°C) wɔ ISO 1 akwankyerɛ biara mu.

Nifa a wobɛpaw . spline gauge . . . . . . . . . Wɔ gear profiles a ɛyɛ den ho no hwehwɛ sɛ wɔfa ɔkwan a ɛfa biribiara ho so—kari pɛ wɔ pɛpɛɛpɛyɛ mu, nhyehyɛe foforo, gyinapɛn ahorow a wodi so denneennen, ne nneɛma a wɔde di dwuma ho nhumu a mfaso wɔ so. Wɔ adwinnan a wɔyɛ adwuma wɔ nsenia so no, sika a wɔde hyɛ gauge a ɛyɛ papa ne calibration protocols a ɛyɛ den mu no, ɛnyɛ sɛ ɛbɔ nneɛma a wɔyɛ no yiye ho ban nko, na mmom ɛma adwumayɛ mu mmɔdenbɔ nso yɛ kɛse. Ɛdenam nnwuma mu nsusuwii a wɔde di dwuma so na wɔde nsɛnnennen a ɛtaa ba ho dwuma denam FAQ ahorow a ɛwɔ atifi hɔ no so no, akuw betumi ama wɔn adwumayɛ kwan no ayɛ mmerɛw na wɔakɔ so ayɛ akansi wɔ mfiridwuma ho gua a ɛyɛ pɛpɛɛpɛ mu.